Quality Control
Diamonds in the Rough (Selecting the Wood)
The quality of our reclaimed flooring and our flooring installations is second to none. It starts with our flooring experts selecting the highest quality reclaimed wood available. Then our craftsmen process and re-mill this wood at our state of the art manufacturing facility to turn it into the exceptional finished antique flooring. We create solid and engineered reclaimed flooring from this hand selected wood.
Our team travels across the country to source premium reclaimed wood from historic structures including Kentucky distilleries, Midwest barns, East Coast factories, and railroad trestles. Each piece is carefully evaluated for quality, structural integrity, and character before being selected for our inventory.
Quality Installation
Commitment to quality doesn't end when we're done manufacturing the wood flooring. Our expert flooring installation personnel then see that the installation process goes smoothly and overcome any issues as they install the floor. Working closely with the builder or contractors as needed to ensure the final product is exactly what you want.
Our Quality Standards
- ✓ Kiln Dried – All of our reclaimed flooring wood is kiln dried to the correct moisture content (6-8%) before we begin the manufacturing process. This ensures a consistent product that adheres to our stringent quality control and prevents warping, cupping, or gaps after installation.
- ✓ Wood Grading System – We use a standard grading system that allows us to classify the wood into select and common grades. This ensures you get exactly the look you want, from clean select grade to rustic common grade with natural character marks.
- ✓ State-of-the-Art Machinery – The mills we use are high tech and allow us to mill the wood to exacting specifications. Precision tongue and groove joints, consistent thickness, and smooth surfaces are guaranteed.
- ✓ Our Wood Craftsmen – Our purchasers, mill workers and our installers are well versed in our pursuit of quality products. Employees are trained in an ongoing effort to keep them up to date on latest milling techniques and installation methods.
Our Manufacturing Process
From historic timber to finished flooring:
- Material Acquisition - Source premium reclaimed wood from historic barns, distilleries, factories, and other structures
- Initial Inspection - Evaluate each timber for structural soundness, checking for rot, insect damage, or other defects
- De-nailing & Cleaning - Remove all metal hardware (nails, bolts, brackets) and clean the wood surface
- Kiln Drying - Dry wood to 6-8% moisture content in controlled kiln environment
- Grading & Sorting - Classify wood by grade (select, common), species, and character
- Precision Milling - Mill to exact specifications with state-of-the-art equipment for consistent tongue and groove
- Quality Inspection - Each board inspected for dimensional accuracy and quality before packaging
- Professional Installation - Licensed craftsmen install with meticulous attention to detail
Why Our Quality Is Unmatched
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Expert Material Selection Decades of experience identifying premium reclaimed wood. We know what makes exceptional flooring. |
Precision Manufacturing State-of-the-art mills ensure every board meets exacting tolerances for seamless installation. |
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Rigorous Inspection Multiple quality checkpoints from raw timber through finished product ensure consistency. |
Professional Installation Licensed craftsmen with years of experience ensure flawless results. See our work on the See Us Work page. |
Quality Backed by Experience
With over 20 years in the reclaimed flooring industry, we've refined our quality control processes to perfection. From sourcing to final installation, every step is executed by experienced professionals who take pride in their work.
Our commitment to quality has earned us the trust of major studios including Warner Brothers and Paramount, as well as countless residential clients throughout Los Angeles and nationwide.
Learn More About Our Process
→ We Buy Wood - See the types of historic structures we source from (distilleries, barns, factories)
→ See Us Work - Photo gallery of our installation craftsmen in action
→ Installation Services - Learn about our professional installation methods
→ Environmental Commitment - Our sustainable approach to reclaimed wood
→ Warranty Information - Coverage details for our quality flooring products
Browse Our Quality Products
Solid Reclaimed Flooring:
Oak | Chestnut | Douglas Fir | Walnut | Maple | Heart Pine
Engineered Reclaimed Flooring:
Engineered Oak | Engineered European Oak | Engineered Chestnut | Engineered Douglas Fir
Specialty Products:
Experience the Difference Quality Makes
Request samples to see and feel our exceptional quality firsthand, or get a quote for your project.
Quality Control FAQs
How does Walter's Flooring ensure quality in reclaimed wood?
Our flooring experts hand-select the highest quality reclaimed wood from historic barns, distilleries, and factories. Every piece is inspected for structural integrity, kiln dried to proper moisture content, and professionally graded before milling.
What is the wood grading system used?
We use a standard grading system that classifies wood into select and common grades. Select grade has minimal character marks, while common grades feature more natural character including knots, mineral streaks, and color variation.
Is all reclaimed flooring kiln dried?
Yes, all of our reclaimed flooring wood is kiln dried to the correct moisture content (6-8%) before we begin the manufacturing process. This ensures a consistent product that adheres to our stringent quality control standards and prevents warping.
What machinery is used to mill reclaimed flooring?
We use state-of-the-art milling machinery that allows us to mill the wood to exacting specifications. Our high-tech mills ensure precise tongue and groove joints, consistent thickness, and smooth surfaces.
How are installers trained in quality standards?
Our installers are licensed professionals who receive ongoing training in the latest milling techniques and installation methods. We maintain strict quality standards from wood selection through final installation.
What makes Walter's Flooring quality different from competitors?
With over 20 years of experience, we've refined every aspect of our process. From personally selecting premium timber to precision milling and professional installation, our commitment to quality is unmatched. Major studios and discerning homeowners trust us for a reason.
